Branson MWX100 Metal Welder (30,40,60 kHz)

MWX100 Ultrasonic welding

The MWX100 metal welder is easily tooled for a wide range of nonferrous metal welding applications. Branson Ultrasonics Corporation is the world leader in ultrasonic metal joining. We have partnered with industries in many markets including, photovoltaic, medical, automotive, battery, refrigeration, electrical and appliance. Our many years of experience have given us a broad base of applications knowledge. Ultrasonic metal welding provides our customers with a sound solution, superior performance, improved throughput, and reduced maintenance. Branson welding systems are designed and built to ensure the highest degree of reliability and weld quality. Our newest system, the MWX100 ultrasonic welder is rugged and easily tooled for a wide range of nonferrous metal welding applications in both 30, 40 and 60 kHz. It is ideal for precise welding of smaller gauge nonferrous metals, delicate assemblies such as batteries, photovoltaic cells, automotive air bag systems, capacitors, and other critical components.

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MWX100 - ultrasonic welding

The MWX100 metal welder is easily tooled for a wide range of nonferrous metal welding applications. Branson Ultrasonics Corporation is the world leader in ultrasonic metal joining. We have partnered with industries in many markets including, photovoltaic, medical, automotive, battery, refrigeration, electrical and appliance. Our many years of experience have given us a broad base of applications knowledge. Ultrasonic metal welding provides our customers with a sound solution, superior performance, improved throughput, and reduced maintenance. Branson welding systems are designed and built to ensure the highest degree of reliability and weld quality. Our newest system, the MWX100 ultrasonic welder is rugged and easily tooled for a wide range of nonferrous metal welding applications in both 30, 40 and 60 kHz. It is ideal for precise welding of smaller gauge nonferrous metals, delicate assemblies such as batteries, photovoltaic cells, automotive air bag systems, capacitors, and other critical components.

Features

The MWX100 offers the following features:

  • Precision crossed-roller bearing slides to assure smooth operation and extreme accuracy
  • Versatile frame available for table, gantry/overhead, or surface mount
  • System can quickly be configured to adapt to various applications including spot and seam welding
  • Precise adjustments for accurate setting of both upper and lower positive stops
  • Conveniently located flow controls offering easy adjustment of head speed in both directions
  • A polar mounted ultrasonic stack to facilitate setup and efficient transmission of ultrasonic energy to the horn
  • Titanium horns with low cost replaceable tips, or solid tool steel horns, for fast setup and minimum tooling cost
  • Increased head travel for ease of part loading and unloading The MWX100 offers manufacturers the highest reliability at the lowest cost per weld. Weld quality is monitored throughout the process by adjustable windows for time, power, pre-height and final height. Production cycles can be documented by downloading to a computer providing 100% process control.

Additional options mechanical

  • Vortex cooling – for high speed production
  • Nodal mount
  • Keyed tooling
  • Single board computer VersaGraphix controller – 15″ touch screen monitor
    • Three USB ports
    • RS 232
    • Ethernet
    • Daily history log
  • Bar code scanner (available with either controller)
Cooling System Air
Data Interface USB, Ethernet
Frequency 40kHz
Input Power 200-230V, 50/60 Hz
Output Power 400W, 800W
Overall Dimensions 363mm x 215mm x 432mm (H x W x L)
Pneumatics Type 5.5 bar (80 psi) clean, dry air
Special Feature Password protection
User Interface Touchscreen, LCD
Weld Modes Time, Energy