Branson Ultraweld L20 Ultrasonic Metal Bonding System (20 kHZ)

Ultrasonic metal welding is the most technologically advanced method of bonding conductive metals such as aluminum, copper, and brass. For nearly three decades, Branson has pioneered the development of high quality welders that produce a variety of products ranging from wire terminations to solar panels. Branson’s ergonomically designed systems offer manufacturers the fastest and cleanest method of reliably assembling components. With cycle times of under one second and Branson’s Intelligent Process Controls productivity and quality are maximized. Unending commitments to process improvement, application advancement, engineering excellence and customer service are the attributes which have made Branson the world leader in ultrasonic metal welding technology.

• Reliability – Ultrasonic welding can be monitored through time, energy, power, and height limits, assuring excellent process control.
• Cost savings – Elimination of consumables such as solder, flux, crimp connectors and braze materials make ultrasonic welding the most cost effective and environmentally safe process available for welding.
• Tool life – Multi-lobe ultrasonic tools are precision machined from high quality tool steel, providing long life, ease of setup, and weld accuracy.
• Speed – Typical weld cycles are under 0.5 seconds.
• Low operating costs – Ultrasonics require less than 1/30 of the energy of resistance welding.
• Automation potential – Efficient size, minimal maintenance and orientation flexibility make Branson ultrasonic equipment the best choice for automatic assembly.
• Low operating temperature – Since ultrasonic welding does not generate appreciable heat, it will not anneal metal parts or require cooling water.
• Insulation dispersal – In most cases, the high frequency scrubbing action of the ultrasonic process eliminates the need to strip insulation from magnet wire or to preclean parts.